A 0.20-m-diameter, thin-walled steel pipe is used to transport saturated steam at a pressure of 20 bars in a room for which the air temperature is 25°C and the con- vection heat transfer coefficient at the outer surface of the pipe is 20 W/m2 K (a) What is the rate of heat loss per unit length from the bare pipe (no insulation)? Estimate the heat rate per unit length if a 50-mm-thick layer of insulation (mag- nesia, 85%) is added. The steel and magnesia may each be assumed to have an emissivity of 0.8, and the steam-side convection resistance may be neglected (b) The costs associated with generating the steam and installing the insulation are known to be $4/109 J and $100/m of pipe length, respectively. If the steam line is to operate 7500 h/yr, how many years are needed to pay back the initial investment in insulation?

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The answer & explanation for this question is given in the attachment below.

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A) The rate of heat loss per unit length

  • No insulation  = 3747  w/m
  • With insulation = 163 w/m

B) The number of years needed to pay back the initial investment is :  

  • 0.26 yr

Given data:

From table A-6 saturated water at p = 20 bar : Tsat = Ts = 486 k

From Table A-3 Magnesia 85% ( T ≈ 392 K ) : K = 0.058 W/m.k

Diameter = 0.2 m

pressure = 20 bars

Heat transfer coefficient = 20 W/m² k

A) Determine the  heat loss rate per unit length

i) No insulation we will apply the formula below

q' = ε * π * D * σ ( Ts⁴ - T sur⁴ ) +  b ( π * D )( Ts - T∞ )

   = 0.8 * π * 0.2 * 5.67 * 10⁻⁸ ( 486⁴ - 298⁴ ) + 20 ( π * 0.2 ) ( 486 - 298 )

   = 3727  w/m

ii) With Insulation  

we will apply the formula below

Q cond = Qconv + Q rad

[tex]\frac{Ts,i - Ts,o}{In(\frac{Do}{D1})/ 2\pi k }[/tex]  = h* π * Do ( Tso - T∞ ) + ε * π * D * σ ( Ts⁴ - T sur⁴ )  ----- ( 2 )

Insert values into Equation ( 2 )

Applying trial and error method

T,s,o = 305 k

Therefore

q' = [tex]\frac{(486 - 305 ) / In(0.3 / 0.2 )}{2\pi (0.058)}[/tex]

   =  162.65 w/m ≈ 163 w/m

B) Determine the payback period of initial investment

First step : calculate the yearly energy savings

yearly energy savings = Energy savings per year * cost / energy

                               = ( 3727 - 163 ) J/s.m * 3600 s/h * 7500 h/yr * $4 / 10⁹ J

                               ≈ $ 385 / yr.m

Final step : calculate payback period

Payback period = Insulation cost / savings per year

                          =  $100 /m / $385/yr.m

                          = 0.26 yr

Hence we can conclude that The rate of heat loss per unit length

  • No insulation  = 3747  w/m
  • With insulation = 163 w/m

The number of years needed to pay back the initial investment is :  

0.26 yr

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